PCT test chamber
The equipment is mainly composed of a box, a heating system, an air circulation system and a control system. The outer casing of the cabinet is made of cold-rolled steel plate with electrostatic spray or matte stainless steel, and the inner casing is made of high-quality mirror stainless steel. The overall appearance is beautiful and generous. The insulation layer is made of rigid polyurethane foam with a small amount of ultra-fine glass wool, which has the characteristics of high strength and good heat preservation. The main temperature controller of the equipment adopts intelligent digital display temperature controller, and the user-friendly design method is easy to learn and use, and the instrument operation of different function grades is compatible with each other. The input adopts digital correction system, built-in common thermocouple and thermal resistance nonlinear correction table, and the measurement is accurate and stable. With position adjustment and AI artificial intelligence adjustment function, 0.2 level accuracy, multiple alarm modes. Support historical data record query, U disk export backup function, pressure gauge with high temperature steam pointer pressure gauge, accurate pressure measurement.
Suitable for the quality of electronic products, plastic products, electrical appliances, instruments, food, vehicles, metals, chemicals, building materials, aerospace, medical … and other products.
The main function:
PCT test is generally called pressure cooker cooking test or saturated steam test. The most important thing is to test the test object under severe temperature, humidity (100% RH) [saturated water vapor] and pressure environment. High humidity capability, for printed circuit boards & FPC), for material moisture absorption test, high pressure cooking test, etc. For test purposes, if the test object is a semiconductor, to test the moisture resistance of the semiconductor package, the test object is Placed under severe temperature and humidity and pressure environment test, if the semi-package is not good, moisture will penetrate into the package along the interface of colloid or colloid and lead frame. Common causes of disassembly: explosion effect, dynamic metallization Corrosion caused by regional corrosion, short circuit caused by contamination between package pins, etc.
1. The imported double-temperature structure with high temperature resistant solenoid valve is used to minimize the failure rate.
2. Independent steam generation chamber to avoid direct impact of steam on the product, so as not to cause partial damage to the product.
3. The door lock labor-saving structure solves the shortcomings of the locking difficulty of the first-generation product disc handle.
4. Cool air before the test; the design of the exhaust air in the test (air discharge in the test barrel) improves the pressure stability and reproducibility.
5. Ultra-long-term experimental running time, long-term experimental machine running 1000 hours.
6. Water level protection, through the test room water level Sensor to detect protection.
7.tank pressure-resistant design, the box body pressure (140 ° C) 2.65kg, in line with the water pressure test 6kg.
8. Two-stage pressure safety protection device, adopting two-stage combined controller and mechanical pressure protection device.
9.Safety protection button, emergency safety device, two-stage automatic pressure button
10. Support USB export data, history record test data of three months duration.
Meet the standards:
CNS, ISO, JIS, ASTM, DIN, BS, IEC, NACE, UL, MIL…
Structure and materials
a. Round inner box, stainless steel round test inner box structure, in line with industrial safety container standards, can prevent dew condensation in test
b. Round lining, stainless steel circular lining design, can avoid the direct impact of vapor latent heat on the test sample. c. Precision design, good air tightness, low water consumption, can be continuously operated for 400Hrs every time.
d. The patented packing design makes the door and the box more tightly integrated, which is completely different from the traditional extrusion type and can extend the packing life.
Temperature electric heating circulation system:
1. Heating system spinning: heat-dissipating ring electric heater;
2. Heating tube: It adopts all-stainless steel seamless casing, the insulation resistance is greater than 50MΩ, and it has anti-dry control;
3. Control mode: Balanced temperature control system (BTHC), P.I.D. control SSR solid state relay realizes high-precision non-contact switch control, so that the heating amount of the system is equal to the heat loss, so it can be used stably for a long time.
|Studio size||PCT40: 400mm x L500 mm round test chamber|
|Performance||Temperature and humidity range||+100 °C ~ +135 °C (saturated vapor temperature), 100 vapor humidity|
|Humidity distribution mean||3%|
|Pressurization time||0.00 Kg ~ 1.04 Kg / cm2 Approximately 45 points|
|Temperature display accuracy||0.1 ° C|
|Temperature and humidity operation control system||Controller||Imported LCD digital display P, I, D + S, S, R. Micro PLC + color touch screen|
|Range of accuracy||Setting accuracy: temperature ±0.1 °C, indicating accuracy: temperature ± 0.1 ° C, resolution: ± 0.1 ° C|
|Temperature Sensor||Platinum resistance PT100Ω|
|Heating system||Fully independent system, nickel-chromium alloy electric heating heater|
|Circulatory system||Steam convection hot row|
|Material used||Outer box material||High quality carbon steel plate. Phosphating electrostatic spray treatment / SUS304 stainless steel matte line hairline treatment|
|Inner box material||SUS304 stainless steel high quality mirror light panel|
|Insulation material||Polyurethane rigid foam, ultra-fine glass fiber cotton|
|Standard configuration||1 sample rack, 3 layers of partition|
|safety protection||Overvoltage, short circuit, over temperature, over current protection|
|voltage||AC220V/ 50±0.5Hz single phase|
1. The above data are all at ambient temperature (QT) 25 ° C. Under no load conditions in the studio
2. Can be customized according to the specific requirements of users, non-standard high and low temperature, low temperature laboratory
Conditions of Use:
1. Installation site
The ground is flat and well ventilated. There is no strong vibration around the equipment. There is no strong electromagnetic field around the equipment. There is no flammable, explosive, corrosive substances and dust around the equipment. There is proper use and maintenance space around the equipment, as shown in the figure below.
1. External temperature: 27°C±3°C Relative humidity: ≤85 Air pressure: 86kPa~106kPa
2, there must be a certain space around the equipment for easy maintenance, as shown on the right A: not less than 10cm B: not less than 60cm C: not less than 60cm
It is required to configure the equipment with the corresponding capacity of air or power switch at the installation site, and this switch must be used independently for this equipment.
Requirements for the storage environment
1. When the equipment is not working, the temperature of the environment should be kept within 5 °C ~ +30 °C
2. When the ambient temperature is lower than 0 °C, the water remaining in the equipment should be drained to prevent the water in the pipeline from freezing and rising (only water-cooled)
1. Are your company a trading one or a factory?
Factory ,13years focusing on test instruments field,3 years exporting experience.Our factory is in Dongguan, Guangdong, China
2. After an order is placed, when to deliver?
Usually about 15 working days, if we have finished products, we can arrange delivery within 3 working days.
Please note that our production lead time depends on the specific project and the number of projects.
3. What about the warranty with after – sales services?
12 months warranty.
After the warranty, the professional after-sales service team will provide comprehensive technical support to help customers solve problems encountered when using our products, and promptly handle customer problems and complaints.
4. What about the services and product’ quality?
Service: ,Design service,Buyer lable service.
Quality: Each instruments must be carried out 100% quality examination and test, the finished products must through a third party calibration institutions before shipping and delivery goods.